Kawasaki Zephyr Service Manual

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Kawasaki Zephyr Service Manual

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Kawasaki Zephyr 750
Kawasaki Zephyr 1100 Service Manual
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Kawasaki Zephyr SaleClass: classic
Production: 1991-2006
Related:Kawasaki GPZ750
Successor:Kawasaki ZR-7
Models
Kawasaki Zephyr 7501991-2006
(Japan, North America, Europe)
Kawasaki Zephyr 750 RS1996-2002
(Japan, Europe)
Kawasaki Zephyr 750
Kawasaki Zephyr 750 RS
HistoryHistory
YearCountryName / Frame / Engine
1991Japan, Europe, North AmericaName: Kawasaki Zephyr 750Code: ZR750-C1
1992Japan, Europe, North AmericaName: Kawasaki Zephyr 750Code: ZR750-C2
1993Japan, Europe, North AmericaName: Kawasaki Zephyr 750Code: ZR750-C3
1994Japan, EuropeName: Kawasaki Zephyr 750Code: ZR750-C4
1995Japan, EuropeName: Kawasaki Zephyr 750Code: ZR750-C5
1996Japan, EuropeName: Kawasaki Zephyr 750 RSCode: ZR750-D1
1997EuropeName: Kawasaki Zephyr 750 RSCode: ZR750-D2
1998Europe, JapanName: Kawasaki Zephyr 750 RSCode: ZR750-D3
1999JapanName: Kawasaki Zephyr 750, Kawasaki Zephyr 750 RSCode: ZR750-C6, ZR750-D4
2001JapanName: Kawasaki Zephyr 750, Kawasaki Zephyr 750 RSCode: ZR750-C7, ZR750-D5
2002JapanName: Kawasaki Zephyr 750, Kawasaki Zephyr 750 RSCode: ZR750-C8, ZR750-D6
2003JapanName: Kawasaki Zephyr 750Code: ZR750-C9
2004JapanName: Kawasaki Zephyr 750Code: ZR750-C10
2005JapanName: Kawasaki Zephyr 750Code: ZR750-C11
2006JapanName: Kawasaki Zephyr 750Code: ZR750C6F, ZR750C6FA, ZR750C6S, ZR750C6SA
SpecificationsKawasaki Zephyr 750: specs.
Specifications
DIMENSIONSOverall length2105 mm / 82,8 in
Overall width770 mm / 30,3 in
Overall height1095 mm / 43,1 in
Seat height780 mm / 30,7 in
Wheelbase1455 mm / 57,3 in
Ground clearance150 mm / 5,9 in
Dry weight201 kg / 443 lbs – Zephyr 750212 kg / 467 lbs - Zephyr 750 RS
Curb (wet) weight
FRAMETypeDouble cradle (steel)
Front suspension, travel41 mm telescopic fork, 140 mm / 5,51 in
Rear suspension, travelSwingarm with twin-shock, 115 mm / 4,53 in
Front tire size120/70-17 (58H)
Rear tire size150/70-17 (69H)
Front brakeDouble disc, 300 mm, 2-piston calipers
Rear brakeSingle disc, 240 mm, 2-piston caliper
Fuel capacity17,0 l / 4,49 US gal (reserve – 3,0 l)
Trail107 mm / 4,21 in
Fuel economy6,14 l / 100 km (38,3 mpg)
ENGINETypeAir-cooled 4-stroke
Cylinder arrangement4-cylinders, inline
Bore & Stroke66,0 x 54,0 mm
Displacement738 cm³ (45,0 cu in)
Compression ratio9.5:1
Valve trainChain driven DOHC, 2 valves per cylinder
Max. power68,0 hp (50,0 kW) / 9500 rpm – Zephyr 750 (Japan)72,0 hp (53,0 kW) / 9500 rpm - Zephyr 750 (Europe, 1991-1995)
76,0 hp (56,0 kW) / 9500 rpm - Zephyr 750 (Europe, 1996+)
Max. torque54,0 Nm (5,5 kgf*m) / 7500 rpm – Zephyr 750 (Japan)59,0 Nm (6,0 kgf*m) / 7500 rpm – Zephyr 750 (Europe, 1991-1995)
0 to 100 km/h (0-60 mph)5,0 sec
Top speed201 km/h (125 mph)
CARBURETION SYSTEMTypeCarburetor, 4x Keihin CVK32
ID
DRIVE TRAINClutchWet, multi-plate, cable operated
Transmission5-speed
Final driveChain
Primary reduction2.550
Final reduction2.600
Gear ratioI
II
III
IV
V

2.333
1.631
1.272
1.040
0.875
ELECTRICALIgnitionTransistorized
AlternatorThree-phase AC, 20A at 8000 rpm
Battery capacity12V-10Ah
ImagesKawasaki Zephyr 750: images, gallery.

Models
Kawasaki Zephyr 750 1991-2006 (Japan, North America, Europe)	Kawasaki Zephyr 750 RS 1996-2002 (Japan, Europe)
Kawasaki Zephyr 750	Kawasaki Zephyr 750 RS

History
Year	Country	Name / Frame / Engine
1991	Japan, Europe, North America	Name: Kawasaki Zephyr 750 Code: ZR750-C1
1992	Japan, Europe, North America	Name: Kawasaki Zephyr 750 Code: ZR750-C2
1993	Japan, Europe, North America	Name: Kawasaki Zephyr 750 Code: ZR750-C3
1994	Japan, Europe	Name: Kawasaki Zephyr 750 Code: ZR750-C4
1995	Japan, Europe	Name: Kawasaki Zephyr 750 Code: ZR750-C5
1996	Japan, Europe	Name: Kawasaki Zephyr 750 RS Code: ZR750-D1
1997	Europe	Name: Kawasaki Zephyr 750 RS Code: ZR750-D2
1998	Europe, Japan	Name: Kawasaki Zephyr 750 RS Code: ZR750-D3
1999	Japan	Name: Kawasaki Zephyr 750, Kawasaki Zephyr 750 RS Code: ZR750-C6, ZR750-D4
2001	Japan	Name: Kawasaki Zephyr 750, Kawasaki Zephyr 750 RS Code: ZR750-C7, ZR750-D5
2002	Japan	Name: Kawasaki Zephyr 750, Kawasaki Zephyr 750 RS Code: ZR750-C8, ZR750-D6
2003	Japan	Name: Kawasaki Zephyr 750 Code: ZR750-C9
2004	Japan	Name: Kawasaki Zephyr 750 Code: ZR750-C10
2005	Japan	Name: Kawasaki Zephyr 750 Code: ZR750-C11
2006	Japan	Name: Kawasaki Zephyr 750 Code: ZR750C6F, ZR750C6FA, ZR750C6S, ZR750C6SA

Specifications
DIMENSIONS	Overall length	2105 mm / 82,8 in
Overall width	770 mm / 30,3 in
Overall height	1095 mm / 43,1 in
Seat height	780 mm / 30,7 in
Wheelbase	1455 mm / 57,3 in
Ground clearance	150 mm / 5,9 in
Dry weight	201 kg / 443 lbs – Zephyr 750 212 kg / 467 lbs - Zephyr 750 RS
Curb (wet) weight
FRAME	Type	Double cradle (steel)
Front suspension, travel	41 mm telescopic fork, 140 mm / 5,51 in
Rear suspension, travel	Swingarm with twin-shock, 115 mm / 4,53 in
Front tire size	120/70-17 (58H)
Rear tire size	150/70-17 (69H)
Front brake	Double disc, 300 mm, 2-piston calipers
Rear brake	Single disc, 240 mm, 2-piston caliper
Fuel capacity	17,0 l / 4,49 US gal (reserve – 3,0 l)
Trail	107 mm / 4,21 in
Fuel economy	6,14 l / 100 km (38,3 mpg)
ENGINE	Type	Air-cooled 4-stroke
Cylinder arrangement	4-cylinders, inline
Bore & Stroke	66,0 x 54,0 mm
Displacement	738 cm³ (45,0 cu in)
Compression ratio	9.5:1
Valve train	Chain driven DOHC, 2 valves per cylinder
Max. power	68,0 hp (50,0 kW) / 9500 rpm – Zephyr 750 (Japan) 72,0 hp (53,0 kW) / 9500 rpm - Zephyr 750 (Europe, 1991-1995) 76,0 hp (56,0 kW) / 9500 rpm - Zephyr 750 (Europe, 1996+)
Max. torque	54,0 Nm (5,5 kgfm) / 7500 rpm – Zephyr 750 (Japan) 59,0 Nm (6,0 kgfm) / 7500 rpm – Zephyr 750 (Europe, 1991-1995)
0 to 100 km/h (0-60 mph)	5,0 sec
Top speed	201 km/h (125 mph)
CARBURETION SYSTEM	Type	Carburetor, 4x Keihin CVK32
ID
DRIVE TRAIN	Clutch	Wet, multi-plate, cable operated
Transmission	5-speed
Final drive	Chain
Primary reduction	2.550
Final reduction	2.600
Gear ratio I II III IV V	2.333 1.631 1.272 1.040 0.875
ELECTRICAL	Ignition	Transistorized
Alternator	Three-phase AC, 20A at 8000 rpm
Battery capacity	12V-10Ah

Kawasaki Zephyr 750
Kawasaki Zephyr 750
Kawasaki Zephyr 750
Kawasaki Zephyr 750 RS
Kawasaki Zephyr 750 RS
Kawasaki Zephyr 750 RS
VideosKawasaki Zephyr 750

Kawasaki Zephyr 750
Kawasaki Zephyr 750
Kawasaki Zephyr 750
Kawasaki Zephyr 750 RS
Kawasaki Zephyr 750 RS
Kawasaki Zephyr 750 RS
VideosKawasaki Zephyr 750Kawasaki Zephyr 750: video.
ManualsKawasaki Zephyr 750: manuals, parts, microfiches.
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Kawasaki Zephyr 1100 Service Manual